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Brake System Parts
| Brake System Parts | Wheel
Cylinders | Brake shoes | Brake Shoe
Springs | Brake and Clutch Pedal Parts | Brake Drums | Hand Brake |
| Pipes and Hoses for
Brake System |
BRAKES
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Owners/Mechanics Warning. The brake pipe on all older Land-Rovers carries a
dangerous potential safety-hazard.
All conventional brake fluids attract moisture, and water
being heavier than brake fluid, it settles to the bottom
of both hydraulic cylinders and brake pipe, where,
inevitably, corrosion eats away at the inner walls of
both steel and
aluminum brake components. Additionally, exterior
environments include such hazards as moisture, road salt,
and battery acid, all of which attack the outside surface
of brake pipes, causing them to rust, sometimes making
the tubing wallpaper-thin. While GIRLING recommends
changing the brake fluid every 18 months, this guideline
is most often neglected. For this reason we strongly
advise the following: approximately once each month the
ownder or his mechanic
should depress the brake pedal as if in a "panic
stop", applying maximum pressure for approximately
20 to 30 seconds ( Late IIa's & Series III's fitted
with brake servo: with engine running). This
should be carried out with the Land Rover on level ground,
with hand brake set and wheels chocked!Should the brake pedal suddenly go to the floor
( or go halfway to the floor with servo-assist), thise is
a good possibility that a severely-corroded section of
brake pipe has ruptured. Have an assistant view the brake
pipe during this test, looking for spray mist or dampness
from leaking. The right front brake pipe under the
battery acid. For maximum safety, brake pipe should be
replaced periodically, and the brake fluid changed
according to manufactures specification. |
| Master Cylinder | | | 80" C.B. Series I | 235006 | | 86" C.B. Series I | 241687 | | 88" C.B. Series II, IIa | 520849 | | C.V. Series IIa, 1966-68 | 274841 | | Tandem Master CylinderSeries IIa, III,
1969 on | 569671 | | 107" C.B. Series I | 268982 | | 109" C.B. Series IIa, 4 and 6
cylinder | 520850 |
Brake System Parts
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| We reccomend genuine GIRLING rebuild kits,
as we have found them superior in every way. | | | 88" C.B | 502333 | | C.V | 8G8837 | | *TANDEM (See also special tool below) | 90606422 | | 109" C.B | 605127 | | | | | Reservoir for brake and
clutch master cylinder, steel. | | | Series II, early IIa, reconditioned | 504105 | | | | | Reservoir for tandem
master cylinder, plastic, with sundry parts | 69671R | | | | | Servo for tandem master cylinder.
Series IIa, III, 1969 on, 4 cylinder | | | NEW | 569338N | | *REBUILT, EXCHANGE | 569338R | | Rebuild Kit for SERVO (without
disphragm) | 18G8951 | | *SERVO, Clayton Dewandre | | | 6 cylinder models | 562678 | | Special Tool (Required
when rebuilding tandem cylinder) | 569691ST |
Please note that we also supply rebuilt servos
Wheel Cylinders
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Our new wheel cylinders can be supplied with Stainless Steel
Bleeder Screws.
| 88" Wheel Cylinders Series I, II, IIa, III | | | Front | | | Right | 243296 | | Left | 243297 | | Rear | | | Right | 243302 | | Left | 243303 | | | | | 109" Wheel Cylinders - 4 Cylinder | | | Front, 2 required per
wheel | | | Right | 243744 | | Left | 243743 | | Rear | | | Right | 243296 | | Left | 243297 | | | | | 109" Wheel Cylinders - 6 Cylinders | | | Front, 2 required per
wheel. | | | Right | 600201 | | Left | 600200 | | Rear | | | Right | 243296 | | Left | 243297 | | | | Wheel Cylinder Rebuild Kits,
Contains parts required to rebuild
all wheel cylinders on one axle. Order GIRLING grease
separately. | | | | | | 88" Series II, IIa, III
Wheel Cylinder Kit | | | Front Axle | 275744 | | Rear Axle | 266687 | | | | | 109" 2.25 litre Wheel
Cylinder Kit | | | Front Axle | 266684 | | Rear Axle | 266687 | | | | | 109" 2.6 litre Wheel
Cylinder Kit | | | FrontAxle | 600210 | | Rear Axle | 275744 | | | | | Bleed Screw for all slave
cylinder | 556508 |
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* Stainless Bleed Screws: A first for Land Rover! Our stainless bleed screws
are the ideal solution to the age old problem of rusted,
seized bleed screws
that strip out the threads in the aluminum wheel cylinder
casting, or ultimately
snap-off, destroying the cylinder. Stainless steel being
inherently tougher
than carbon steel, our bleed screws are virtually
unbreakable, and can be
transferredto new cylinders indefinitely.
Sold separately..............................................................................556508SS
Set of Five.....................................................................................556508SF
Cap for bleed screws (above)........................................................556508RC |
Power Brakes: Fitting
the Dual Tandem Master Cylinder to earlier 88" or
109"
Land Rovers adds a new dimension of safety, braking ease,
and control.
Available with pedal box, master cylinder, and booster | PBK88/109 |
Please Note that we also supply complete add-on
brake booster
kits for early Land Rover models with non-power assist brakes
BRAKE SHOES
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| 88" Front and Rear Axle, with
exchange Pair | RTC3411 | | 109" 4 Cylinder, with exchange | | | Front Axle Pair | RTC3417 | | Rear Axle Pair | RTC3418 | | | | | 6 Cylinder, with exchange | | | Front Axle Pair | RTC3424 | | Rear Axle Pair | RTC3418 | | | | *Expedition Brake Shoes: Precision
engineered for heavy duty braking needs. Our specialty
shoes WORK when soaking wet with oil, mud, or water, or
when red hot from extreme duty.
Effectivewhen the pedal pressures are high and braking is
poor. Especially good for off-roading,
mountainous driving, and trailor towing. | | | | | | 88" Front and Rear Axle, with
exchange Pair | RTC3411S | | | | | 109" Front Axle | | | 4 cylinder, with exchange Pair | RTC3417S | | 6 cylinder, with exchange Pair | RTC3424S | | | | | 109" Rear Axle, all models, with
exchange Pair | RTC3418S | | Locking Plate for brake shoe bolts, 88"
4 required | 236995 | | Snail Cam Repair Kit, Repairs one snail
cam. State Model | RTC3176 |
BRAKE SHOE SPRINGS
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| 88" Front and Rear, all models | | | Top, 1 per wheel | 503981 | | Bottom, 1 per wheel | 218983 | | | | | 109" all models | | | Front, 2 per wheel | 243889 | | Rear Top, 1 per wheel | 548169 | | Rear Bottom, 1 per wheel | 531893 |
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Owner's/Mechanic's Warning: All early workshop service and parts manuals show brake
shoe pull-off springs inaccurately positioned. Please
note that despite these dangerously misleading diagrams
all brake springs are located between the shoes and the
backing plate; i.e. inboard in the case of the road
wheels, forward in the case of the hand brake. Be advised
that although you may find the brake springs located
incorrectly upon disassembly, such inaccuracy may lead to
catastrophic brake system failure. Short wheelbase upper
springs have the long end "behind" or "inboard
of" the snail cam. No springs should ever touch the
wheel hub. Stretched, disfigured, or bent springs must be
replaced. |
| Brake Backing Plate All models
through June 1980 | | | 88" front or rear | | | Left side | 515406 | | Right side | 515405 | | 109" 4 cylinder | | | Left | | | Front | 246566 | | Rear | 531888 | | Right | | | Front | 246566 | | Rear | 531889 | | Gasket sealing pedal
bracket to toe box, all models | 562940 |
Brake and Clutch Pedal
Parts
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| Pedal Return Springs | | Brake Pedal for tandem master
cylinder. Late Series IIa, III
6" Installed Length, 2 required per brake pedal | 569291 | Clutch Pedal. Late
Series IIa, III with tandem master cylinder.
4-1/2" Installed Length, 1 required per pedal | 569701 | Clutch and Brake Pedal Series
II, and early IIa.
5" Installed Length, 1 required per pedal | 272729 | | Rubber Pedal Pads Series
II, IIa, III | | | For Brake | 278166 | | For Clutch | 278166 | | For Accelerator | 509463 |
Brake Drums
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|
Mechanic's Note: Even the best
brake drums are out-of-round when new.
For proper brake system function it is best to "turn"
all new drums on a brake drum
lathe before installing. Please specify when ordering
drums if this service is desired. |
| 88" Series I, II, IIa | 591661 | | Series III | 591039 | | 109" 4 cylinder front & rear, 6
cylinder rear | 516599 | | 6 cylinder front | 576974 | | | | | Drum Screw, all models, 3 per wheel | 1510 | | | | Hand Brake Drum Series I, II, IIa, III
(see hand brake section below | 274423 |
Hand Brake
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| | | | Adjuster for hand brake shoes, late
gearboxes | 37H6134L | | Repair Kit for adjuster | 515924 | | Bushing for hand brake cross shaft, 2
required | 90217984 | | Felt Seal for bushing, 4 required | 217985 | | | | | Clevis Fork End | | | For vertical rod | 275199 | | For hand brake expander shaft | 215809 | | Clevis Pin and Spring for above | 216421 | | Drum for Hand Brake, Series I, II, IIa,
III | 273423 | | Special BSF Locknut Securing Drum, 6
required | 251321 | | | | | Expander Assembly for hand brake shoes,
late gearboxes | 515366 | | | | | Repair Kit for expander | 515923 | |
1.LOCKING Plate for
expander | 515467 | |
2.PACKING Plate for
expander | 515470 | |
3.RETAINING SPRING for
expander | 515468 | | | | | Hand Brake Shoes | | | Early type, Series I, II, with exchange Pair | 264374 | Late type, Series IIa, III (identified by
a Vee notch inside arc of each shoe).
with exchange Pair | RTC3404 | | | | | Rubber Boot for expander unit, at backing
plate | | | Series I, II, round | 219028 | | Series IIa, III, rectangular | 515466 | | | | | Spring for hand brake expander (outside
drum), 1 required | 59663 | | Spring for hand brake shoes (inside drum),
2 required | FRC3234 |
Pipes and Hoses for
brake system
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Brake Pipe, Highest
specification Danish copper brake pipe. Triple-flared for maximum
safety.
Easily shaped to fit. Will not corrode! When ordering, state
length and location.
*Please note that we are now offering
Expedition Brake Pipes
in armoured 304 seamless aircraft stainless steel tubing.
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Mechanic's Note: Be sure to fasten all brake pipes securely to chassis and
to axle cases
to avoid vibration, work-hardening, metal fatigue and/or
snagging of pipes by debris
thrown by tyres off road. Heavy nylon cable ties may be
used for this purpose. |
| All Series II & IIa without
servo assist | | | 88" & 109" | | | Brake master to brass junction | 569223 | | Brass junction to right front wheel | 277923 | | Brass junction to left front wheel | 592549 | | Right side of rear axle | 531906 | | Left side of rear axle | 531905 | | 88" Only | | | Brass junction to rear flex hose | 279418 | | 109" Only | | | Brass junction to rear flex hose | 279452 | | 88" Series III | | | only, short brake pipe from front hose to
wheel cylinder | 577679 | | | | | Flexible Rubber Brake Hose | | | Front wheel, all 4 and 6
cylinder models | | | Series I, II, IIa, 2 required | RTC3353 | | Series III. 2 required | RTC5903 | | | | | Rear Axle | | | 88" Series I, II, IIa, III. 1
required | RTC3386 | | 109" Series I, II, III. 1 required | RTC3352 | | | | | Girling Hydraulic Fluid | | | 12 oz | GTLMAP | | 32 oz | GTLMAQ |
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Use only genuine GIRLING approved
CASTROL GT LMA Fluid or Silicone brake fluid
Because all conventional brake fluids attract some degree
of moisture GIRLING reccommends changing
the brake fluid every eighteen months. When water finds
its way into the hydraulic system it settles to the
bottom of the master and slave cylinders and brake pipe
causing them to corrode and pit, making them dangerous.
See owners/Mechanics Warning (click
here) We also supply stainless steel brake pipes. |
| Master Cylinder Pipes, from suffix F on.
Late Series IIa. | | | From master cylinder to 3-way brass
junction, (front circuit |
569708 | | From master cylinder to union connection,
(rear circuit |
595786 | | Master Cylinder Pipes, Series III | | | From master cylinder to 3-way brass
junction, (front circuit |
595465 | | From master cylinder to rear brass
junction, (rear circuit |
595466 | Silicone Fluid: is possibly the finest
brake fluid for the Land Rover because it does not
absorb moisture, and never needs to be changed. With
inherent lubricating qualities
it promotes longevity of moving parts, and it does not
damage paint work when spilled |
SHFQT |
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